Comprehensive Guide to Maintenance & Fault Finding

Product Overview

This detailed manual provides essential insights into the maintenance and troubleshooting of your vehicle’s various components. It covers critical aspects such as installation, load distribution, axle components, and much more to ensure optimal performance and longevity of your machinery.

Table of Contents

• Safety Precautions
• Maintenance
• Technical Specifications
• Torque Converters
• Transmission
• Front Axles
• Rear Axle
• Brake System
• Hydraulic System
• Chassis
• Steering
• Cab, Heating, and Air Conditioning
• Electrical System
• Loader
• Backhoe

Manual Extract: Fault Finding

Discover potential issues and solutions to common problems encountered in vehicle operation:

Key Issues and Recommendations

• Incorrect installation / defective axle: Ensure correct installation. Repair or replace the differential if it fails any test phases.
• Overloading / incorrect weight distribution: Remove excessive weight and redistribute the load according to vehicle guidelines.
• Different rotation radius of the tires: Replace the tire or adjust pressure to equalize tire radii to prevent wheel slipping.
• Broken half shaft: Avoid operating with a broken half shaft. Move the vehicle (engine off, unloaded) only a short distance.
• Bent half shaft: Replace the half shaft to maintain proper function.
• Blocked differential: Inspect for abnormal differential function or blockage. Reduce steering angle and decelerate to minimize issues.
• Incorrect wheel adjustment: Verify wheel integrity and side bearings, then adjust as needed.
• Spoiled or worn-out axle parts: Check components like gears and bearings. Replace as necessary.
• Contamination in the axle box: Look for foreign particles and ensure correct assembly of axle parts.
• Incorrect adjustment of bevel gear set: Replace or adjust worn-out transmission parts including gears and U joints.