John Deere 135G Excavator Service Manual

Product Overview

This comprehensive service manual is essential for the maintenance and repair of the John Deere 135G Excavator. Tailored for both professional technicians and experienced owners, this manual provides detailed instructions for a wide range of service tasks and troubleshooting procedures.

Language: English
Format: PDF
Publication References: TM14053x19, TM14054x19
Applicable Model and Serial Number: 135G (PIN: 1FF135GX_ _F500001u2014 )

Key Features

• Repair Service Manual with 492 pages of detailed instructions.
• Operation and Test Manual encompassing 1114 pages.

Benefits

• Enhances understanding of the 135G Excavator’s internal systems.
• Facilitates effective and timely repairs, minimizing machine downtime.
• Comprehensive coverage ensures all service requirements are addressed.
• Provides essential safety and maintenance guidelines to ensure safe operation.

Usage Recommendations

• Read all safety messages and cautionary notes throughout the manual.
• Use recommended tools and follow specified procedures for optimal results.
• Refer to the operation and test sections for diagnostics and troubleshooting of typical failures.
• Use the summary listings at the start of each section to ensure all necessary tools and materials are available.

Table of Contents Highlights

Repair Manual

• General Information – Safety, Torque Values
• Tracks – Track System
• Axles, Differentials, and Suspension – Axle Shaft, Bearings, and Reduction Gears, Hydraulic System
• Engine – Removal and Installation
• Engine Auxiliary System – Cooling Systems, Exhaust Systems, Fuel Supply Systems
• Damper Drive – Flex Coupling Elements
• Frame or Supporting Structure – Frame Installation, Chassis Weights
• Operator’s Station – Removal and Installation, Operator Enclosure, Seat and Seat Belt, Heating and Air Conditioning
• Sheet Metal – Hood and Engine Side Shields
• Blade (If Equipped) – Blades, Hydraulic System
• Excavator – Buckets, Frames, Hydraulic System
• Swing or Pivoting System – Mechanical Drive Elements, Hydraulic System
• Dealer Fabricated Tools

Operation and Test Manual

• General Information – Safety
• Diagnostics – Main Controller, Engine Control Module, Monitor Controller, Information Controller, Air Conditioner Controller
• Operational Checkout Procedure
• Engine – Theory of Operation, Diagnostics, Adjustments, Tests
• Electrical System – System Information, Diagrams, Diagnostics, Monitor Operation, References
• Power Train – Theory of Operation, Diagnostics
• Hydraulic System – Theory of Operation, Diagnostics, Tests
• Heating and Air Conditioning – Theory of Operation, Diagnostics, Tests
• Dealer Fabricated Tools

This manual is designed as an on-the-job guide for diagnosing, analyzing, testing, and repairing the 135G Excavator. Essential tools and service equipment are listed at the beginning of each relevant section. The manual is structured to provide quick access to the tools, parts, specifications, and technical instructions necessary for efficient repair and maintenance.