Hyster E45Z, E50Z, E55Z, E60Z, E65Z Electric Forklift Truck G108 Series Repair Manual (USA)

Product Overview

The Repair Manual for the Hyster G108 Series Electric Forklift Trucks provides comprehensive guidelines for maintaining and servicing models E45Z, E50Z, E55Z, E60Z, and E65Z in the USA. Available in PDF format and written in English, this manual is an indispensable resource for trained technicians responsible for ensuring the optimal performance of these forklift models.

• Document Length: 1304 Pages

Key Features

• Detailed coverage of frame maintenance and repair.
• In-depth instructions for DC and AC motor repairs.
• Comprehensive guide to drive axle, speed reducer, and differential maintenance.
• Step-by-step procedures for steering system and control unit adjustments.
• Instructions for brake and hydraulic systems service and maintenance.
• Detailed cylinder repair and mast handling guidelines, including 2-stage, 3-stage, and 4-stage mast repairs.
• Comprehensive electrical system schematics and troubleshooting advice, focusing on AC motor controllers.
• Guidelines for the use of industrial batteries.
• Metric and inch (SAE) fasteners information.
• Complete periodic maintenance schedules and specifications.

Benefits

• Ensures safety and reliability through proper maintenance.
• Extends the lifespan of your equipment by following precise service guidelines.
• Reduces downtime by providing troubleshooting and adjustments using the AC controls program.

Usage Recommendations

• This manual is intended for use by trained and experienced technicians.
• Always fasten a “DO NOT OPERATE” tag to the controls during repairs.
• Disconnect the battery connector before conducting maintenance on electric lift trucks.
• Ensure correct lifting equipment is used for heavy parts to avoid injury and damage.
• Wear appropriate safety gear, including safety glasses, during repairs.
• Maintain a well-ventilated environment while working on battery systems, as batteries emit flammable gas during charging.
• Carefully observe WARNING and CAUTION notes throughout the manual.

Caution: Routine updates to the service repair manual may not reflect recent design changes. For the latest technical service information, please visit our website.