Hyster G160 Series Electric Forklift Truck Repair Manual

Product Overview

This comprehensive repair manual is designed for the Hyster G160 Series electric forklift trucks, specifically the models J1.60XMT, J1.80XMT, and J2.00XMT (up to serial number G160A03111W). Available in PDF format, this 520-page manual is an essential resource for professionals tasked with maintaining or repairing these forklift models.

Key Features

• Extensive coverage of repair and maintenance procedures specific to G160 Series models.
• Includes detailed diagrams and technical information to guide service processes.
• Formatted in English for clear understanding and easy reference.

Table of Contents

• Frame and Bodywork
• DC Motor Maintenance
• AC Motor Repair
• Transaxle Systems
• Steering System and Components
• Brake System
• Hydraulic System Overview
• Manual and Electro-Hydraulic Control Valves
• Tilt and Other Cylinder Repairs
• Troubleshooting and Adjustments Using AC Controls
• Electrical System and AC Motor Controller
• Industrial Battery Maintenance
• Mast Description and Repairs (2-Stage, 2-Stage FFL, 3-Stage FFL)
• Metric and SAE Fasteners
• Periodic Maintenance Schedules
• Capacities and Specifications
• Comprehensive Diagrams

Benefits

• Ensures expert-level maintenance and repair efficiency.
• Reduces risk of injury or damage with well-documented safety guidelines.
• Highly useful for both regular maintenance checks and significant repairs.
• Regular updates ensure access to current service data (although not reflecting recent design changes).

Usage Recommendations

• Recommended for use by trained and experienced technicians only.
• Always disconnect the battery before performing maintenance on electric lift trucks.
• Use suitable lifting mechanisms and always respect equipment weight limits.
• Employ proper blocking techniques to prevent equipment movement during repair.
• Use safety goggles and adhere to all safety precautions listed within the manual.
• Place a “Do Not Operate” tag on controls when making repairs or if repairs are necessary.

Caution:

Be sure to follow all WARNING and CAUTION notes as outlined in the manual. Proper handling of flammable materials such as gasoline, LPG, CNG, and diesel fuel is critical. Ensure batteries are charged in well-ventilated areas away from fire or sparks.