Shop Manual Overview

This comprehensive shop manual is designed to improve the quality of repairs by providing servicemen with an in-depth understanding of the product and demonstrating the correct repair procedures. It is essential to comprehend the manual’s content fully to utilize it effectively during repair operations. The manual primarily provides the technical details necessary for service workshop operations, organized into specific sections for convenience and clarity.

Table of Contents

• 00 Foreword
• 01 General
• 10 Structure, Function and Maintenance Standard
• 20 Standard Value Tables
• 30 Testing and Adjusting
• 40 Troubleshooting
• 50 Disassembly and Assembly
• 60 Air Conditioner
• 90 Diagrams and Drawings

Details

01 General

This section includes the general specifications of the machine such as dimensions, performance metrics, weights of various components, and detailed charts specifying fuel, coolant, and lubricant requirements.

10 Structure, Function and Maintenance Standard

Gain insights into the structure and function of each component within the machine. This section also serves as a reference for troubleshooting and provides the standards necessary for inspecting disassembled parts.

20 Standard Value Tables

Here, you will find the standard values essential for new machinery, along with the criteria for testing, adjusting, and troubleshooting. These tables are crucial for verifying standard values during maintenance checks and assessing parts during troubleshooting.

30 Testing and Adjusting

This section details the necessary pre- and post-repair checks, along with any adjustments required upon completion of repairs and inspections.

40 Troubleshooting

Includes detailed troubleshooting charts linking specific problems to their potential causes, enabling efficient diagnosis and repair.

50 Disassembly and Assembly

Provides a step-by-step guide for safely removing, installing, disassembling, and assembling components, along with tips on precautions during these operations.

60 Air Conditioner

Details the structure and function of air conditioning components and covers testing, adjustments, troubleshooting, disassembly, assembly, and corrective procedures for the air conditioning system.

90 Diagrams and Drawings

Features foldout drawings and diagrams essential for understanding the machine’s layout and component connections.