Service Manual for Telescopic Handlers

Product Overview

This comprehensive service manual provides essential information for the maintenance and repair of 686G, 686GXR, and 688G Series 2 Telescopic Handlers. It includes detailed sections on critical components and systems, offering guidance for both troubleshooting and routine checks.

Table of Contents

1. General
2. Engines
3. Fuel System
4. Electrical
5. Steering
6. Brakes
7. Hydraulics
8. Mounted Equipment and Chassis

Manual Extract: Fuse Panel

The fuse panel is essential for managing the electrical functions of the telescopic handler. It is located within the control console in the operator’s cab, behind the load chart panel. To access the panel, remove two screws and the cover panel. A decal on the rear side provides a detailed map of the fuses and their circuits.

Additionally, the ignition relay is positioned to the left of the fuse block. This configuration helps streamline maintenance tasks and ensures efficient access to the electrical system.

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The fuse panel is responsible for all electrical sections of the handler, ensuring that operations are smooth and reliable.

Front Ballast Kill Switch

The front ballast kill switch is integral to the starting safety of the telescopic handler. Located on the front crossmember of the frame near the battery, it is part of the starting circuit. If the front ballast is removed, the machine will not start, preventing unsafe operation.

• With the front ballast properly in place, the switch activates, allowing the machine to start.
• If the machine fails to start, ensure that the front ballast is in place, and check this switch after ruling out other potential causes.

Key Features

• Comprehensive coverage of all major systems and components.
• Detailed diagrams and troubleshooting guides.
• User-friendly organization for quick reference.

Benefits

• Facilitates efficient maintenance and repair tasks.
• Reduces machine downtime and increases operational efficiency.
• Enhances safety by providing accurate diagnostic information.

Usage Recommendations

• Regularly consult the manual for scheduled maintenance tasks.
• Use as a reference during troubleshooting to identify and resolve issues quickly.
• Ensure all operators are familiar with the contents to enhance safety and performance.