JXC Series Repair Manual Overview

Product Overview

This document is the comprehensive Repair Manual for the JXC Series, encompassing detailed guidance specific to each section and chapter. It is identified by the manual number 87393635.

Table of Contents

The manual is organized into various sections to facilitate easy navigation and troubleshooting:

• SECTION 00 – GENERAL: Page 2
• SECTION 10 – ENGINE: Page 2
• SECTION 18 – CLUTCH: Page 10
• SECTION 21 – TRANSMISSIONS: Page 12
• SECTION 23 – MFD TRANSFER BOX: Page 15
• SECTION 25 – FRONT AXLE (MFD): Page 15
• SECTION 27 – REAR MECHANICAL DRIVE: Page 16
• SECTION 31 – MECHANICAL POWER TAKE-OFF: Page 16
• SECTION 33 – BRAKING SYSTEM: Page 17
• SECTION 35 – HYDRAULIC SYSTEM: Page 18
• SECTION 41 – STEERING: Page 20
• SECTION 44 – AXLES AND WHEELS: Page 21
• SECTION 50 – CAB AIR CONDITIONING SYSTEM: Page 21
• SECTION 55 – ELECTRICAL SYSTEM: Page 22
• SECTION 90 – PLATFORM, CAB, BODYWORK: Page 28

Manual Extract: Oil Filter

The oil filter is a critical component that utilizes a full-flow, integral paper cartridge type. It is strategically installed on the pump delivery line to maintain engine lubrication.

Key Features:

• Full-flow integral paper cartridge design
• Safety valve to ensure engine lubrication in case of clogging

Benefits:

• Ensures consistent engine lubrication
• Prevents engine damage from clogged filters

Usage Recommendations:

• Replace the cartridge every 400 operating hours.
• Oil the outer seal part in contact with the crankcase mounting.
• Screw on the new cartridge until the seal is against the mounting; then tighten by hand an additional 3/4 turn.

Low Oil Indicator

The low oil indicator consists of a control switch and a red warning lamp on the dashboard, providing critical alerts under the following circumstances:

• Low oil pressure (normal condition indicator when the engine is hot and idling)
• Malfunction of the control switch

Troubleshooting Tips:

If the red lamp does not illuminate when the engine is off and the ignition is on, consider these potential issues:

• Check for a blown fuse.
• Inspect the warning lamp for damage.
• Examine for interruptions in the wire to the control switch.