Hyster D007 Series Forklift Repair Manual (USA)

Product Overview

The comprehensive repair manual for Hyster D007 Series forklifts provides essential guidelines for maintaining and servicing a wide range of models including H165XL, H190XL, H210XL, H230XL, H250XL, H280XL, H300XL, H330XL, H360XL, and H360XL-EC. This extensive manual is available in PDF format and consists of 574 pages written entirely in English, designed to assist trained and experienced technicians.

Key Features

• Contains detailed information on model-specific repair and maintenance procedures.
• Includes comprehensive diagrams and specifications for enhanced understanding.
• Covers major systems like cooling, transmission, hydraulic, and electrical components.

Benefits

• Provides detailed instructions to ensure optimal functionality and longevity of forklifts.
• Aids in efficiently diagnosing and troubleshooting issues with precise information.
• Helps maintain safety standards by outlining essential precautions and warnings.

Usage Recommendations

• Intended for use by professional technicians familiar with Hyster forklift systems.
• Regularly consult this manual to adhere to routine maintenance schedules and practices.
• Always follow specific safety guidelines such as disconnecting battery connectors and using proper lifting mechanisms.

Safety Precautions

Caution:

• Affix a “DO NOT OPERATE” tag on the controls during repairs.
• Use appropriate blocks to stabilize the forklift and prevent accidental movements.
• Follow all safety warnings, especially when handling flammable materials or battery systems.
• Ensure the work area is well-ventilated to avoid buildup of flammable gases during battery charging.

Table of Contents

• Frame
• Perkins Diesel Engines – 1000 Series
• Cooling System
• The Three-Speed Powershift Transmission – Description and Operation
• Three-Speed Powershift Transmission – Repairs
• The Differential
• The Planetary Gear Axle
• Steering Control Unit
• Steering Axle
• Steering System
• Brake System
• Air Compressor
• Hydraulic System
• Main Control Valve
• The Tilt Control Valve
• Tilt Cylinders
• Alternator With Regulator
• Starter
• Instrument Panel Indicators And Senders
• Warning Devices
• Lift Cylinders
• Masts
• Metric And Inch (SAE) Fasteners
• Periodic Maintenance
• Capacities And Specifications
• Diagrams