Hyster B160 Series Forklift Truck Repair Manual for Models J25A, J25B, J30A, J30B, J35A, J35B

Product Overview

This comprehensive repair manual is designed for the Hyster B160 Series forklift trucks, specifically models J25A, J25B, J30A, J30B, J35A, and J35B. Available in PDF format and written in English, this manual provides extensive guidance on maintaining and servicing these forklifts.

Key Features

• Comprehensive Content: 574 pages of detailed repair and maintenance information.
• Regular updates ensure the content remains relevant, although it may not include the latest design changes.
• Designed for trained technicians for effective repair and maintenance.

Benefits

• Provides detailed maintenance procedures to enhance equipment longevity and reliability.
• Includes safety and operational guidelines to minimize the risk of accidents.
• Facilitates troubleshooting with diagnostic insights and detailed illustrations.

Usage Recommendations

• Always follow instructions carefully to avoid equipment damage or personal injury.
• Ensure all lifting equipment is correctly used and balanced to prevent accidents.
• Disconnect battery connections before working on electric trucks to ensure safety.
• Use appropriate safety gear, like safety glasses, during maintenance tasks.
• Follow safety tags and warnings closely, especially when handling flammable substances and batteries.

Table of Contents

The manual includes detailed sections on the following topics:

• Frame
• The DC Motor and Maintenance
• Transaxle Assembly
• Steering Control and System
• Brakes and Master Cylinder
• Hydraulic System and Tilt Cylinders
• EV-100 Motor Controller: Operation, Repairs, and Troubleshooting
• Electrical System
• Industrial Battery and Indicators
• Lift Cylinders and Vista Uprights Maintenance
• Periodic Maintenance Guidelines
• Capacities, Specifications, and Diagrams

Caution:

• Always attach a DO NOT OPERATE tag to controls when performing maintenance.
• Adhere strictly to WARNING and CAUTION notes within the instructions.
• Handle and store fuels safely to prevent hazards.
• Ensure the workshop is well-ventilated to avoid flammable gas buildup during battery charging.