Hyster N30XMDR2, N45XMR2 Electric Forklift Truck F138 Series Repair Manual

Product Overview

This comprehensive repair manual for the Hyster F138 Series, covering the N30XMDR2 and N45XMR2 models, offers essential guidance for the maintenance and servicing of your electric forklift truck. Available in PDF format and written in English, this manual includes 950 pages packed with information.

Table of Contents

• Frame
• DC Motor Maintenance
• Master Drive Unit
• Steering System
• Brake System
• Hydraulic System
• Tilt Cylinders
• Instrument Cluster
• Motor Controller/Handset
• Electrical System
• Curtis 1244-4505 Sem Motor Controller
• Industrial Battery
• Battery Indicators
• Mast-Description
• Lift Cylinders
• Mast-Repair
• Reach Carriages
• Metric And Inch (SAE) Fasteners
• Periodic Maintenance
• Capacities And Specifications
• Diagrams

Key Features

• Comprehensive service and repair guidelines for the F138 Series models: N30XMDR2, N45XMR2.
• Regularly updated content, although it may not reflect the latest design changes.
• Available in an easy-to-access PDF format.

Benefits

• Provides clear and detailed instructions for trained technicians, ensuring proper maintenance and repair of equipment.
• Helps prevent damage to equipment, personal injury, or property damage when properly followed.
• Includes safety precautions for handling flammable materials and batteries.

Usage Recommendations

• When lifting parts or assemblies, ensure all slings, chains, or cables are securely fastened and balanced. Verify the lifting equipment’s capacity.
• Do not manually lift heavy parts; always use a proper lifting mechanism.
• Always wear safety glasses during maintenance.
• DISCONNECT THE BATTERY CONNECTOR before performing any maintenance or repair.
• Use correct blocks to prevent the forklift from rolling or falling. Refer to the “HOW TO PUT THE LIFT TRUCK ON BLOCKS” section for guidance.

Caution:

Always affix a “DO NOT OPERATE” tag to the controls when repairs are being made, or if the unit requires repair. Follow all WARNING and CAUTION notes carefully, especially concerning flammable substances like gasoline and diesel fuel, and ensure proper safety measures around battery charging areas.