Hyster D222 Series Forklift Trucks Repair Manual

Product Overview

This comprehensive repair manual is specifically designed for the Hyster D222 Series Forklift Trucks, including models RS45-27CH, RS45-31CH, RS46-36CH, RS46-41L-CH, RS46-41S-CH, and RS46-41LS-CH. Available in PDF format, this manual offers detailed information in English across a total of 1926 pages.

Key Features

• Includes detailed repair instructions and guidelines for technicians.
• Covers a range of models within the D222 Series.
• Regularly updated to include the latest maintenance and service information.
• PDF format for easy access and navigation.

Benefits

• Supports maintenance and repair of forklift trucks to ensure optimal performance.
• Provides essential safety guidelines to prevent accidents and equipment damage.
• Facilitates troubleshooting with detailed diagrams and specifications.

Usage Recommendations

• Intended for use by trained and experienced technicians only.
• Always follow the maintenance procedures outlined in the manual to prevent equipment damage.
• Ensure compliance with all safety precautions when handling fuels and heavy machinery.
• Regularly review the latest technical service updates available online.

Contents Overview

This manual includes comprehensive sections covering:

• Intermodal Container Attachment
• Longitudinal Load Moment Indicator (LLMI) System
• Transmission Repair and Operation Diagnostics
• Engine Fault Code Guide for Cummins Engines
• Operator Cab and DEF Systems
• Hydraulic and Cooling Systems
• Assembly Guides and Automatic Greasing System
• Structural Weldment Inspection
• Capacities and Specifications
• Electrical Systems and Periodic Maintenance
• And more detailed diagrams and component specifications

Safety Precautions

This manual provides critical safety guidelines to prevent accidents, including:

• Always use proper lifting mechanisms for heavy parts.
• Wear protective equipment such as safety glasses.
• Always disconnect battery connectors before performing maintenance.
• Use correct blocking techniques to secure equipment.
• Handle all fuel types with care and ensure proper ventilation when charging batteries.

Caution

Please Note:

• Always tag controls with a “DO NOT OPERATE” notice when conducting repairs.
• Heed all warning and caution notes outlined in the service instructions.
• Be aware that gasoline, LPG, CNG, and diesel are flammable.