Hyster E004 Series Forklift Truck Repair Manual

Product Overview

The comprehensive Hyster E004 Series Repair Manual is an essential resource for maintaining and servicing the following forklift models: S3.50XM (S70XM), S4.00XM (S80XM), S4.50XM (S100XM), and S5.50XM (S120XM). Available in PDF format and presented in English, this manual includes 1096 pages of detailed instructions and guidelines to assist trained technicians in performing efficient repairs.

Key Features

• Extensive coverage of the Hyster E004 series forklift models.
• 1096 pages of in-depth repair and service information.
• Available in PDF format for ease of access and portability.
• Regularly updated to incorporate new service data, though it may not reflect recent design changes.

Benefits

• Comprehensive guidelines help ensure proper maintenance to extend forklift lifespan.
• Reduces risk of equipment damage, personal injury, and property damage.
• Ensures technicians have detailed and specific instructions for myriad repair tasks.

Usage Recommendations

• Intended for use by trained and experienced technicians only.
• Always secure lifting mechanisms and ensure loads are balanced and supported.
• Disconnect the battery connector prior to maintenance or repair.
• Employ correct blocking techniques to prevent rolling or falling.

Safety Precautions

Caution:

• Affix a “DO NOT OPERATE” tag during repair activities.
• Follow all WARNING and CAUTION notes in the manual.
• Handle all fuels with utmost care to prevent fire hazards.
• Charge batteries in a well-ventilated area to avoid flammable gas accumulation.

Table of Contents

• Frame
• GM 4.3L V-6 Engine
• Perkins Diesel Engine-1000 Series (AR, YG, YH)
• Cooling System
• LPG Fuel System
• Single-Speed Powershift Transmission – Repair & Description
• Drive Axle
• Steering System
• Brake System
• Hydraulic System
• Alternator with Regulator
• Instrumentation
• Electronic Engine Control
• Mast Description and Repair
• Lift Cylinders
• Fasteners and Maintenance Tips
• Diagrams and Specifications

For the most updated technical service information, please visit our website.