John Deere 6135 Diesel Engine Level 22 ECU Repair Service Manual (CTM104919)

Product Overview

This comprehensive service manual provides in-depth guidance for the repair and maintenance of John Deere’s PowerTech 6135 Diesel Engine (Interim Tier 4/Stage IIIB) Level 22 ECU. The manual, with the publication number CTM104919, is available in English as a PDF document, spanning a detailed 2408 pages.

This manual is essential for technicians and mechanics working with the following John Deere engine models:

• 6135RW401
• 6135HH003
• 6135HZ011
• 6135HN002
• 6135HDW02
• 6135HDW05
• 6135HDW08
• 6135HFC95
• 6135HFG95

Key Features

• Covers safety protocols and engine identification
• Details on engine rebuilds and component repairs
• Comprehensive theory of operation sections
• In-depth diagnostics with observable tests and checks
• Specifications and wiring diagrams for all major components

Benefits

• Ensures expert-level repairs and maintenance
• Improves engine longevity and efficiency
• Reduces downtime through precise diagnostics
• Facilitates compliance with environmental regulations

Usage Recommendations

• Carefully read the manual to follow all safety measures and engine servicing protocols for your John Deere 6135 Diesel Engine.
• Utilize the Table of Contents to navigate through sections covering general information, repairs, system operations, diagnostics, tools, and specifications.
• Refer to Section 05 for necessary materials and Section 06 for detailed specifications, including torque values and wear tolerances.

Table of Contents Highlights

Section 01: General Information

• Safety
• Engine Identification and Applications
• Fuels, Lubricants, and Coolants

Section 02: Repair and Adjustments

• Engine Rebuild
• Cylinder Head, Valve Repair, and Adjustments
• Crankshaft and Timing Gear Train Repair

Section 03: Theory of Operation

• Base Engine Operations
• Cooling and Lubrication Systems
• Electronic Control Systems

Section 04: Diagnostics

• Diagnostic Instructions and Tests
• Checks, Procedures, and DTC SPN Interpretation

Section 05: Tools and Other Materials

• Special Tools Required
• Lubricants and Sealants

Section 06: Specifications

• Repair and OEM Specifications
• Diagnostic Details