Kawasaki 60ZIV Wheel Loader Service Manual

Product Overview

The Kawasaki 60ZIV Wheel Loader Service Manual is an essential resource for owners and operators of the 60ZIV or 60Z4 Wheel Loaders. This comprehensive manual is available in English and comes in a convenient PDF format. It includes valuable information across multiple documents: a 362-page Repair Service Manual, a 127-page Operating Manual, and a 312-page Parts Catalog, ensuring you have all the details needed for optimal maintenance and operation.

Manual Details

This service manual provides thorough guidelines for repair and maintenance work on the 60ZIV Loader. It includes current insights with detailed explanations, drawings, and photographs. To ensure reliable, long-term performance, please read and understand this manual thoroughly before carrying out any maintenance work. The structure of the manual enhances usability, allowing for a systematic and logical approach to repair.

Key Features

• General Outline: A comprehensive guide to understanding the overall framework of the loader.
• Functions and Construction: Detailed descriptions of the loader’s operations and build.
• Inspection and Adjustment: Guidelines for routine inspections and necessary adjustments for optimal performance.
• Disassembly and Assembly: Step-by-step instructions for safely disassembling and assembling the loader components.
• Maintenance Standards: Standard practices for maintaining the loader, highlighted with safety significance.

Benefits

• Ensures Accurate Maintenance: Follow precise instructions to maintain the loader reliably for long-term use.
• Enhances Safety: Special safety considerations are marked and prioritized within the document.
• Increases Efficiency: Access to detailed illustrations and photos aids in clear understanding and problem-solving.

Usage Recommendations

• Always follow the manual instructions meticulously for any maintenance work.
• Pertinent safety points are marked with an “A” for prioritized attention to avoid hazards.
• For welding tasks, adhere strictly to outlined precautions to protect hydraulic and electrical components from damage.

Manual Extract: Welding

If welding is necessary to repair the chassis, ensure to follow these precautions to protect critical loader components such as hydraulic cylinders, hydraulic units, gear sets, and electrical systems from damage:

• Disconnect the ground terminal from the battery before proceeding.
• Ensure the controller circuit breaker is turned “OFF”.
• Ground the welder near the section to be welded, ensuring no current flows through the cylinders.

Take care as cylinder head covers for some models use low-conductive metals, which might cause sparking and damage if welding current passes.