Kawasaki KSS80, 80ZII Wheel Loader Service Manual

Product Overview

The Kawasaki KSS80, 80ZII, or 80Z2 Wheel Loader Service Manual is an essential resource for owners and operators. Available in English and formatted as a PDF, this comprehensive manual offers detailed instructions over several documents:

• Repair Service Manual: 242 Pages & 55 Pages
• Operating (Owners) Manual: 146 Pages
• Parts Catalog: 292 Pages

Manual Details

This service manual provides guidelines for the repair and maintenance of the KSS80 and 80ZII Wheel Loaders. It includes up-to-date explanations, drawings, and photographs. Following the procedures methodically ensures your wheel loader delivers reliable, long-term performance.

Key maintenance operations focus heavily on safety, with specific critical points clearly marked for attention.

Key Features

• 10 Functions and Structure: Understand the core functionalities and build.
• 20 Inspection and Adjustment: Systematic procedures for inspections and necessary adjustments.
• 30 Disassembly and Reassembly: Step-by-step guidance for disassembly and reassembly.
• 40 Maintenance Standards: Established standards to maintain optimal performance.

Benefits

• Comprehensive coverage ensures complete understanding of the mechanics.
• Safety-oriented instructions to prevent accidents and damage.
• Detailed visual aids facilitate easier comprehension of tasks.

Usage Recommendations

• Thoroughly read and understand the manual before performing any repair or maintenance.
• Follow the outlined safety protocols, particularly the marked sections, to avoid hazards.
• Address any discrepancies in oil pressure by checking the overload relief valves as instructed.

In cases where oil pressures vary when the bucket lever is set to dump or tilt positions, it’s advised to remove, overhaul, or replace the valve, as adjustments cannot be made under these conditions.