Shop Manual for Enhanced Repair Quality

Product Overview

This comprehensive shop manual is designed to assist service personnel in performing high-quality repairs. It provides an accurate understanding of products and outlines the correct procedures for repairs and decision-making. To maximize its effectiveness, familiarity with its contents and application is crucial in every service opportunity.

Manual Structure

The manual is systematically organized to facilitate ease of use in a service workshop environment. It is divided into chapters focusing on each primary component group, with sections dedicated to specific operational areas:

• Structure and Function: Understand each componentu2019s structural and functional aspects, providing critical reference information for troubleshooting efforts.
• Testing and Adjusting: Includes necessary checks before and after repairs, plus adjustments upon repair completion. This section also features troubleshooting charts linking “Diagnoses” to “Causes.”
• Disassembly and Assembly: Details the sequential approach for removing, installing, disassembling, or assembling components, emphasizing safety precautions throughout the process.
• Maintenance Standards: Defines the judgment criteria for inspecting disassembled parts, ensuring quality and reliability.

Table of Contents

• 01. General
  • 01-1 General Instruction
• 10. Engine Related Component
  • 11-1 Structure and Function
  • 12-1 Testing and Adjusting
  • 13-1 Disassembly and Assembly
• 20. Power Train
  • 21-1 Structure and Function
  • 22-1 Testing and Adjusting
  • 23-1 Disassembly and Assembly
  • 24-1 Maintenance Standard
• 40. Steering System
  • 41-1 Structure and Function
  • 42-1 Testing and Adjusting
  • 43-1 Disassembly and Assembly
  • 44-1 Maintenance Standard
• 50. Air System
  • 51-1 Structure and Function
  • 53-1 Disassembly and Assembly
  • 54-1 Maintenance Standard
• 60. Hydraulic Control
  • 61-1 Structure and Function
  • 62-1 Testing and Adjusting
  • 63-1 Disassembly and Assembly
  • 64-1 Maintenance Standard
• 70. Work Equipment
  • 71-1 Structure and Function
  • 72-1 Testing and Adjusting
  • 73-1 Disassembly and Assembly
  • 74-1 Maintenance Standard
• 80. Electrical System
  • 81-1 Structure and Function
• 90. Others
  • 91-1 Structure and Function
  • 92-1 Testing and Adjusting