Hino Truck FA4J, FB4J Year 2004 Repair and Service Manual

Product Overview

This comprehensive repair and service manual is tailored for the Hino Truck Series of 2004, including models FA, FB, FD, FE, and SG. It is available in a convenient PDF format and is written in English. With a total of 1104 pages, this manual provides detailed insights into the repair processes for Hino 2004 trucks, specifically for the FA and FB series.

Key Features

• Format: PDF
• Language: English
• Comprehensive coverage across 1104 pages
• Applicable to Hino 2004 FA and FB truck series

Benefits

• Ensures smooth, safe, and economical operation of your Hino truck.
• Highlights the importance of regular inspections and maintenance.
• Detailed instructions to prevent injuries during repair procedures.
• Includes the latest product information available at the time of printing.

Usage Recommendations

• Owners are responsible for performing necessary maintenance as outlined in this manual and the Owner’s Manual.
• Refer to the Owners and Drivers Manual for maintenance item specifics.
• Follow recommended repair guidelines to ensure optimal vehicle performance.

Table of Contents

• General Introduction
• Engine
• Clutch
• Clutch Control
• Transmission
• Transmission Control
• Propeller Shaft
• Rear Axle
• Front Axle
• Steering
• Service Brake
• Parking Brake
• Exhaust Brake
• Wheels & Tires
• Suspension
• Chassis Frame
• Cab
• Electrical Equipment
• Alternator
• Starter
• Compressor
• Turbocharger
• Spring Brake
• Power Steering
• Automatic Transmission
• Antilock Brake System
• Total Electronics System
• Service Specification
• Electrical Wiring Diagrams

Extract from the Manual: Inspection

nINSPECTION

1. Check the operation of the engine stop motor and mechanical switch. When removing the engine stop cover, do not touch the cable or pulley. Ensure the key switch is in “ACC” or “OFF” positions, and only check the motor after disconnecting the battery.

1. Devise a circuit as instructed in Fig. 8.
2. Power the switch to rotate the motor, confirming it stops where the cable spring moves to the “in use” position.
3. If the motor and switch operate correctly, the motor will stop where the cable spring moves to the “stop” position.

2. If the engine does not stop with the starter switch in “OFF”, follow these steps:

1. Switch the starter to “ON”.
2. Open the front panel.
3. Disconnect the engine stop motor connector.
4. Remove the engine stop motor cover.
5. Pull the engine stop cable as indicated to stop the engine.
6. After stopping, replace the motor cover.
7. Reconnect the motor connector.
8. Switch the starter to “LOCK”.