Hino Truck FD2J, FE2J, FF2J, SG1J, SG2J 2002 Repair Manual

Product Overview

This comprehensive repair and service manual is specifically designed for the 2002 Hino Truck series, including models FD, FE, FF, and SG. Available in PDF format, this manual is written in English and contains detailed instructions for maintaining and repairing your Hino truck to ensure longevity and optimal performance.

Download the manual from The Repair Manual website.

Key Features

• Extensive Coverage: 1528 pages dedicated to Hino 2002 Truck FD, FE, FF, SG Series.
• Engine Specific Manuals:
  • Hino J05D-TA Engine Manual – 324 pages
  • Hino J08E-TA & J08E-TB Engine Manual – 351 pages
• Complete Repair Instructions: Detailed guidance on everything from basic maintenance to complex repairs.

Benefits

• Enhanced Truck Performance: Keep your truck running smoothly and economically with proper maintenance.
• Safety Assurance: Follow recommended inspection schedules to ensure your vehicle operates safely without unexpected issues.
• Detailed Repair Guidance: Step-by-step instructions help avoid injury and ensure correct repairs.

Usage Recommendations

• Regularly consult the manual for routine maintenance tasks to ensure truck safety and efficiency.
• Follow the detailed instructions for any repairs to prevent damage or injury.
• Reference the Owners and Drivers Manual for additional maintenance guidelines.

Table of Contents

• General Introduction
• Engine
• Clutch and Clutch Control
• Transmission and Transmission Control
• Propeller Shaft
• Rear and Front Axle
• Steering
• Service, Parking, and Exhaust Brake
• Wheels & Tires
• Suspension
• Chassis Frame
• Cab
• Electrical Equipment, Alternator, and Starter
• Compressor and Turbocharger
• Spring Brake and Power Steering
• Automatic Transmission
• Antilock Brake System
• Total Electronics System
• Service Specification
• Electrical Wiring Diagrams

Instruction Extract: Valve Clearance Checking and Adjusting Procedures

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Ensure that essential components such as the cylinder head bolts, rocker support, nozzle clamp, cam housing, and cam bearing cap are tightened to the specified torque before starting this procedure.

Follow these steps for accurate valve clearance adjustment:

1. Remove any foreign particles or dust between the cross head and valve stem.
2. Align the No. 1 piston to the top dead center of the compression stroke by turning the crankshaft forward.
3. Check that the roller is on the base circle of the camshaft.
4. Insert a feeler gauge between the rocker arm and the cross head to check valve clearance.
5. If adjustment is needed, follow the detailed steps ensuring correct torque settings and feel for the gauge.

Standard Valve Clearance (when cold):

• Intake valve: 0.30mm (0.0118 in.)
• Exhaust valve: 0.45mm (0.0177 in.)

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