Hyster G005 Series Forklift Truck Repair Manual (USA)

Product Overview

This comprehensive repair manual covers the Hyster G005 Series models: H70XL, H80XL, H90XL, H100XL, and H110XL. Designed for the USA market, this manual provides detailed instructions and technical specifications essential for servicing and maintaining these forklift trucks.

Available in a PDF format, this manual comprises 930 pages of in-depth guidance, specifically tailored for experienced technicians.

For further information, visit the Hyster Manuals page.

Key Features

• Model Coverage: H70XL, H80XL, H90XL, H100XL, H110XL
• Pages: 930
• Language: English
• Format: PDF

Benefits

• Provides comprehensive service and repair instructions.
• Includes detailed technical specifications and diagrams.
• Regular updates ensure up-to-date guidance, with the latest information available online.

Usage Recommendations

• For trained and experienced technicians only.
• Always follow detailed safety and maintenance guidelines outlined in the manual.
• Utilize proper lifting techniques and equipment for safety.
• Ensure battery disconnection before servicing electric or internal combustion lift trucks.
• Adhere to safety protocols when handling flammable fuels.
• Equip the forklift with a “DO NOT OPERATE” tag during repairs.
• Refer to the Operating Manual for blocking procedures to prevent unit displacement.

Table of Contents

• Frame
• Perkins Diesel Engines – 1000 Series
• GM Engine
• Cooling System
• LPG Fuel System
• The Oil Clutch System
• Manual Transmission
• Single-Speed Powershift Transmission – Description and Operation
• Single-Speed Powershift Transmission – Repairs
• Speed Reducer And Differential
• Drive Axle
• Steering Control Unit
• Steering Axle
• Brake System
• Hydraulic Gear Pumps
• Hydraulic System
• Hydraulic Pump Drive Assembly
• Tilt Cylinders
• Alternator With Regulator
• Starter
• Instrument Panel Indicators And Senders
• Electrical Warning Devices
• Microprocessor Spark Timing System (MSTS)
• Lift Cylinders
• The Upright
• Metric And Inch (SAE) Fasteners
• Periodic Maintenance
• Capacities And Specifications
• Diagrams (With Electronic Engine Control)
• Perkins Diesel Engines – 1004-40(Ar), 1006-60(Yg), 1006-60T(Yh)

Caution:

• Always observe safety warnings and precautions.
• Proper ventilation is necessary to avoid the buildup of flammable gases during battery charging.
• Exercise caution when working with fuel systems to prevent accidents.