Hyster Forklift Truck F004 Series Repair Manual

Product Overview

Discover the comprehensive Hyster F004 Series Repair Manual, designed for the following models: S70XM, S80XM, S100XM, S80XMBCS, S100XMBCS, S100XM-PRS, S120XM, and S120XMS. This essential PDF guide is available in English and contains 1322 pages of detailed instructions and specifications.

Key Features

• Detailed repair manual covering key components and systems.
• Regularly updated information to support maintenance and service.
• Structured for use by skilled and experienced technicians.

Table of Contents

• Frame
• Gm V-6 4.3L Engine
• Perkins Diesel Engine
• Cooling System
• Electrical LPG/Gas Fuel System GM 3.0L/4.3L EPA Component
• One-Speed Powershift XMS Repair and Operation
• Drive Axle and Steering Axle
• Steering Control Unit
• Brake System
• Hydraulic Gear Pumps and System
• Main Control Valve and Tilt Cylinders
• Alternator and Starter
• Instrument Panel Indicators and Senders
• ECM Diagnostics and Troubleshooting for GM 3.0L/4.3L EPA Engines
• Mast and Lift Cylinders
• Metric and Inch (SAE) Fasteners
• Periodic Maintenance
• Capacities and Specifications
• Diagrams

Benefits

• Ensures reliable maintenance to extend the lifespan of your forklifts.
• Reduces downtime with comprehensive troubleshooting guidance.
• Enhances safety with detailed procedural instructions.

Usage Recommendations

• Always ensure correct and balanced lifting using appropriate slings, chains, or cables.
• Utilize mechanical lifting devices for heavy components to prevent injury.
• Wear proper safety equipment, such as safety glasses, during maintenance operations.
• For electric lift trucks, disconnect the battery connector before any repairs.
• Use the correct blocks to prevent rolling or falling as per the Operating Manual.

Caution:

• Attach a “DO NOT OPERATE” tag to controls during repairs.
• Adhere to WARNING and CAUTION alerts provided in the manual.
• Handle all fuels with care due to their flammable nature.
• Avoid open flames or sparks around charging batteries due to explosive gas emissions.