Kawasaki 80ZV-2 Wheel Loader Service Manual
Product Overview
The Kawasaki 80ZV-2 Wheel Loader Service Manual is an essential guide for repairing and maintaining the 80ZV-2 model wheel loader. This comprehensive manual is available in English and comes in a convenient PDF format. It includes detailed instructions across several manuals, including:
- Repair Service Manual: A complete 1006 pages of repair guidelines.
- Operating (Owners) Manual: 215 pages of operational instructions.
- Parts Catalog: A detailed 435-page catalog for parts.
For more information on the Kawasaki Wheel Loader, visit the Kawasaki page.
Key Features
- Comprehensive coverage of repair and maintenance work for the 80ZV-2 Loader.
- Includes current explanations, drawings, and photographs.
- Step-by-step instructions to ensure systematic and logical workflow.
- Safety-focused maintenance operations indicated with special marks for clarity.
Benefits
- Ensures reliable, long-term service of your wheel loader.
- Facilitates professional and efficient repair and maintenance tasks.
- Enhances understanding of machine functions and construction.
Usage Recommendations
- Thoroughly read and understand the manual before commencing any repair or maintenance tasks.
- Follow the outlined order of operations for effective maintenance.
- Pay particular attention to sections highlighted for safety significance to ensure machine and operator safety.
Manual Details
The manual is meticulously structured for ease of use, covering topics from general outlines to specific maintenance standards. It’s crucial to follow the detailed procedures to uphold the machine’s efficacy and safety.
Shop Service Manual Content
- 01 General Outline
- 10 Functions and Construction
- 20 Inspection and Adjustment
- 30 Disassembly and Assembly
- 40 Maintenance Standards
Highlighted below is a procedural extract for tightening axle nuts during clutch adjustments:
Axle Nut Tightening Procedure:
- Tighten axle nut (A) with a torque of 1,177 N-m (120 kgf-m) (868 lb-ft) to install the taper roller bearing.
- Loosen axle nut (A).
- Retighten axle nut (A) with the same torque as step 1.
- Rotate the wheel hub 2u20133 times back and forth, then measure the preload applied to the bolt screw hole in housing (B).
Preload at Housing (B): 206u2013245 N (21u201325 kgf) (46u201355 lbf)
Note: This “breakaway” force is required to initiate wheel turning.
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