Kawasaki 90ZV-2 Wheel Loader Service Manual

Product Overview

The Kawasaki 90ZV-2 Wheel Loader Service Manual is an essential resource for owners and operators of the 90ZV-2 machinery. This comprehensive manual is provided in PDF format and is available in English. It includes a detailed repair service manual spanning 1011 pages, an operating manual of 230 pages, and a parts catalog with 684 pages.

Manual Details

This manual offers extensive guidelines for the repair and maintenance of the Kawasaki 90ZV-2 Wheel Loader. It combines up-to-date explanations, illustrations, and photographs to provide a thorough understanding of the requirements for maintaining this machinery. Properly following the manual’s guidance will ensure your loader performs reliably over its lifespan.

Content Breakdown

• General Outline
• Functions and Construction
• Inspection and Adjustment
• Disassembly and Assembly
• Maintenance Standards

Safety is paramount, and the manual highlights significant safety-related maintenance operations with a marked annotation.

Key Features

• Detailed 1011-page service manual for in-depth repairs.
• 230-page operating manual for daily operational guidance.
• 684-page parts catalog for easy identification of components.
• Structured information with annotated safety points.

Benefits

• Ensures efficient and effective maintenance practices.
• Supports long-term reliable performance of the loader.
• Enhances safety procedures during repair and maintenance.
• Facilitates quick part sourcing and component understanding.

Usage Recommendations

• Thoroughly read and understand the manual before performing any maintenance tasks.
• Follow systematic and logical steps as outlined in the manual for repairs.
• Pay close attention to safety sections marked with a special annotation.

Example Task: Measuring Loading Circuit Main Relief Pressure

Step-by-step instructions:

1. Unload the bucket.
2. Press the brake pedal and ensure the transmission shift lever is in the neutral position.
3. Set the parking brake switch to the “ON” position.
4. Depress the brake pedal and lower the boom to its lowest limit.
5. Attach a pressure gauge (30 MPa or 5,000 psi) to the bottom side of the bucket cylinder.
6. Move the bucket control lever to the roll-back position and hold it there.
7. Increase the engine speed to maximum, then measure and record the pressure.
8. Adjust pressure if needed by turning the adjusting screw clockwise to raise pressure or counterclockwise to lower it.