Kawasaki 92ZV-2 Wheel Loader Service Manual

Product Overview

The Kawasaki 92ZV-2 Wheel Loader Service Manual is an essential guide for maintenance and repair work on the 92ZV-2 model. This comprehensive manual provides 1029 pages dedicated to ensuring reliable and efficient service of the wheel loader. Additionally, it includes a 230-page Operating Manual and a detailed 676-page Parts Catalog.

Written in English and available in PDF format, the manual offers current explanations, drawings, and photographs that promote effective repair and maintenance operations.

Manual Details

This service manual serves as a systematic guide to maintaining the shovel loader, covering all aspects necessary for its long-term reliability. It includes critical maintenance tasks that highlight safety considerations, marked with a distinct A symbol for emphasis.

Shop Service Manual Contents

• 01 General Outline
• 10 Functions and Construction
• 20 Inspection and Adjustment
• 30 Disassembly and Assembly
• 40 Maintenance Standards

Key Features

• Comprehensive repair and service guidelines
• Includes detailed diagrams and photographs
• Safety-focused maintenance points
• PDF format for easy access and reference

Benefits

• Enhances the longevity and performance of the wheel loader
• Ensures safe and efficient operation
• Offers a complete and detailed parts catalog

Usage Recommendations

• Thoroughly read and understand the manual before performing maintenance tasks.
• Follow systematic procedures to avoid potential issues and ensure efficiency.
• Pay special attention to sections marked with the A symbol for essential safety maintenance.

Service Brake Operation

n

The service brake mechanism relies on oil pressure regulated between 6.9 to 11.8 MPa (70-120 kgf/cm²) (995-1,706 psi) by the unloader valve. This pressure activates the brake pistons, reducing the axle shaft rotation speed or stopping it. It’s crucial to ensure the internal pressure of the hydraulic tank is consistent to prevent brake drag.