Service Manual for HAULPAKu00ae Trucks

Product Overview

This comprehensive Service Manual is an essential resource for service technicians working with HAULPAKu00ae trucks. It aims to provide technicians with a profound understanding of the truck and its various systems to ensure optimal performance and productivity. Maintenance personnel are advised to thoroughly read and comprehend the information contained within this manual before conducting any maintenance or operational inspections. Strict adherence to safety notices, warnings, and cautions is necessary during repair work.

Contents

• General Information
• Structures
• Engine, Fuel, Cooling, and Air Cleaner
• Electric System (24 VDC Non-Propulsion)
• Transmission and PTO
• Drive Axle, Spindles, and Wheels
• HYDRAIRu00ae II Suspensions
• Brake Circuit
• Air System
• Hydraulic System
• Options and Special Tools
• Operator’s Cab
• Lubrication and Service
• Alphabetical Index
• System Schematics

Key Features

• Comprehensive Component Breakdown: Each section offers detailed information on disassembly, servicing, and reassembly, focusing on each major truck component, such as the engine, radiator, and more.
• Illustrative Guides: Includes typical illustrations to aid understanding, applicable across various truck models.
• Dual Measurement System: Provides measurements in both U.S. standard and metric units with precise torque specifications.
• Model Designation: HAULPAKu00ae model numbers are defined by their maximum Gross Vehicle Weight (GVW), structured as three numbers and one letter, identifying the drive system.

Benefits

• Ensures Optimal Truck Performance: By following the service and repair guidelines, technicians can maintain the truck’s operational efficiency.
• Safety-Focused: The manual includes critical safety notices to protect maintenance personnel and equipment.
• Help with Load Management: Using the GVW guidelines helps prevent exceeding payload limits, thereby enhancing component longevity.

Usage Recommendations

• Read Before Maintenance: All personnel should read the manual fully before performing any maintenance tasks.
• Use the GVW for Load Considerations: Calculate the allowable payload by weighing the fully fueled empty truck and subtracting this from the GVW.
• Follow Component-Specific Instructions: Refer to individual sections for details on specific assembly and disassembly procedures.

For further details on truck specifications and safe work practices, consult the respective sections outlined in the Table of Contents.