Shop Manual Overview

Product Overview

This comprehensive shop manual is designed to enhance the quality of repairs by providing servicemen with detailed knowledge of the product and precise instructions for executing repairs and making informed decisions. By thoroughly understanding the contents of this manual, technicians can maximize its effectiveness in every service opportunity.

Manual Structure

The manual contains essential technical information for operations typically performed in a service workshop. The content is organized into the following chapters, each focusing on a primary component group.

Chapters Included

• Engine
  • Structure and Function: Section 11-1
  • Testing and Adjusting: Section 12-1
  • Disassembly and Assembly: Section 13-1
• Power Train
  • Structure and Function: Section 21-1
  • Testing and Adjusting: Section 22-1
  • Disassembly and Assembly: Section 23-1
  • Maintenance Standard: Section 24-1
• Undercarriage
  • Structure and Function: Section 31-1
  • Disassembly and Assembly: Section 33-1
  • Maintenance Standard: Section 34-1
• Hydraulic System
  • Structure and Function: Section 61-1
  • Testing and Adjusting: Section 62-1
  • Disassembly and Assembly: Section 63-1
  • Maintenance Standard: Section 64-1
• Work Equipment
  • Structure and Function: Section 71-1
  • Disassembly and Assembly: Section 73-1
  • Maintenance Standard: Section 74-1
• Electric and Electronic System
  • Structure and Function: Section 81-1

Section Details

• Structure and Function: This section details the construction and function of each component, providing essential insights into the design and serving as a reference for troubleshooting efforts.
• Testing and Adjusting: Outlines pre and post-repair checks, as well as necessary adjustments upon the completion of these checks and repairs. Includes troubleshooting charts that align potential “Problems” with their “Causes”.
• Disassembly and Assembly: Details the sequential steps required for the removal, installation, disassembly, and assembly of components, along with pertinent precautions.
• Maintenance Standard: Provides the criteria for evaluating disassembled parts, ensuring they meet required standards.