Motor Grader Shop Manual for Models GD500R-2, GD505R-2, and GD505A-2

Product Overview

This comprehensive shop manual provides the essential technical information required for performing maintenance and service tasks on Motor Graders GD500R-2, GD505R-2, and GD505A-2, starting from specified serial numbers. The manual is meticulously structured to facilitate ease of understanding and efficient troubleshooting in workshop environments.

Key Sections

• Structure and Function: Understanding the internal workings of each component, this section also acts as a reference for troubleshooting, elucidating how each part functions within the system.
• Testing, Adjusting, and Troubleshooting: Details procedures for checks and adjustments before and after repairs. Includes troubleshooting charts that link common issues to potential causes.
• Disassembly and Assembly: Outlines special tools and methods for disassembling and reassembling components. Provides guidelines on proper techniques, including torque specifications and material requirements such as oils and coolants.
• Maintenance Standard: Offers precise judgment criteria for inspecting disassembled components to ensure they meet required standards.

Table of Contents

• General
• Engine
• Structure and Function
• Testing and Adjusting
• Disassembly and Assembly
• Power Train
• Structure and Function
• Testing and Adjusting
• Disassembly and Assembly
• Maintenance Standard
• Steering System
• Structure and Function
• Testing and Adjusting
• Disassembly and Assembly
• Maintenance Standard
• Brake System
• Structure and Function
• Testing and Adjusting
• Disassembly and Assembly
• Maintenance Standard
• Hydraulic System
• Structure and Function
• Testing and Adjusting
• Disassembly and Assembly
• Maintenance Standard
• Work Equipment
• Structure and Function
• Testing and Adjusting
• Disassembly and Assembly
• Maintenance Standard
• Others
• Electrical System
• Inspection Table

Usage Recommendations

• Ideal for technicians and engineers conducting repairs or routine maintenance on specified Motor Grader models.
• Use the manual as a guide for identifying issues and performing necessary adjustments to maintain optimal equipment functionality.
• Refer to the troubleshooting sections for efficient problem-solving strategies.