Liebherr D504 NA, D504 T, D504 Ti Engine Service Manual

Product Overview

This comprehensive service manual is designed for the Liebherr D504 engine models, including D504 NA, D504 T, and D504 Ti. Published in November 2003, this English PDF manual spans an exhaustive 1992 pages, offering thorough guidance on all aspects of engine service and repair.

Key Features

• Applicable Models: D504 NA, D504 T, D504 Ti
• Publication Number: 10035869
• Format: PDF
• Language: English
• Edition: November 2003
• Total Pages: 1992

Benefits

• Comprehensive coverage of engine repair and service procedures.
• Detailed sections covering safety, diagnostics, and maintenance.
• Includes specifications and tool recommendations for effective servicing.

Usage Recommendations

• This manual is intended for use by trained specialists with expertise in electronics, hydraulics, mechanics, and engine technology.
• Participation in the Liebherr training program is strongly recommended for optimal familiarity with construction machinery repairs.

Table of Contents

Section 01u2014General Information

• Group 000u2014Safety
• Group 001u2014Engine Identification
• Group 002u2014Fuels, Lubricants, and Coolant

Section 02u2014Repair and Adjustments

• Group 010u2014Engine Rebuild
• Group 020u2014Cylinder Head and Valves
• Group 030u2014Cylinder Block, Pistons, and Rods
• Group 040u2014Crankshaft, Main Bearings
• Group 050u2014Camshaft, Balancer Shafts and Timing
• Group 060u2014Lubrication System
• Group 070u2014Cooling System
• Group 080u2014Air Intake and Exhaust System
• Group 090u2014Fuel System
• Group 100u2014Starting and Charging Systems

Section 03u2014Theory of Operation

• Group 120u2014Base Engine Operation
• Group 130u2014Fuel/Governor System Operation

Section 04u2014Diagnostics

• Group 150u2014Base Engine Observable Diagnostics and Tests
• Group 151u2014Fuel System Observable Diagnostics and Tests

Section 05u2014Tools and Other Materials

• Group 170u2014Repair Tools and Other Materials
• Group 180u2014Diagnostic Service Tools
• Group 190u2014Dealer Fabricated Service Tools

Section 06u2014Specifications

• Group 200u2014Repair and General Specifications
• Group 210u2014Diagnostic Specifications

This service handbook offers specialized knowledge essential for repairing Liebherr engines, but it assumes pre-existing basic specialist knowledge in electronics, hydraulics, mechanics, and engine technology.