Takeuchi TW80 Wheel Loader Service Manual

Product Overview

The Takeuchi TW80 Wheel Loader Service Manual is an essential guide for owners and technicians involved in maintaining this high-performance loader. This comprehensive PDF manual, provided in English, includes detailed instructions covering all aspects of operation, service, repair, maintenance, and safety protocols.

The service manual is extensive, with the following documents:

– Service Manual: 308 Pages

– Operators Manual: 86 Pages

– Parts Manual: 117 Pages

For All Applicable Serial Numbers (S/N)

Key Features

• Comprehensive service instructions for maintenance and repair.
• Detailed breakdown of disassembly and reassembly procedures.
• Troubleshooting guides and maintenance reference values.
• Outline specifications and design modifications.

Benefits

• Improves maintenance techniques and operational safety.
• Facilitates troubleshooting and problem resolution.
• Supports efficient machine disassembly and reassembly.
• Ensures efficient parts replacement with detailed parts manual.

Usage Recommendations

• Store the manual near the machine for easy reference.
• Transfer the manual to the new owner when selling the machine.
• Perform prescribed inspections before operation.
• Repair identified irregularities immediately.
• Follow safety protocols when performing repairs.

Table of Contents

I. General Information
II. Specifications
III. Machine Configuration
IV. Hydraulic Units
V. Troubleshooting
VI. Engine Details

Extract from the Service Manual

After completing repairs to the hydraulic components:

• Top up the hydraulic oil if necessary, check the fill level in the hydraulic oil tank as per the instructions in the “Venting the hydraulic circuit” chapter.
• Start the diesel engine and perform short, slow loading movements to circulate hydraulic oil through the QDC and cylinders, ensuring air is vented from the hydraulic circuit.
• Actuate the QDC multiple times to extend and retract the bolts.
• Stop the diesel engine and remove the ignition key to prevent accidental restart.
• Repeat the venting process until air is eliminated from the hydraulic circuit.
• After replacing or repairing hydraulic components, verify the circuit’s pressure.