TOYOTA Forklift Repair Manual for Models 7FGU35, 7FGU45, 7FGU60, 7FGU70, 7FGU80, and 7FGKU40

Product Overview

This comprehensive repair manual provides detailed guidance for the maintenance and repair of the Toyota forklift models 7FGU35, 7FGU45, 7FGU60, 7FGU70, 7FGU80, and 7FGKU40. Formatted as a PDF, this manual is an essential resource for service procedures and overhaul operations of the engine, chassis, and material handling systems.

Written in English, the manual covers all necessary inspection, adjustment, and repair tasks. Please note that some details may differ from actual vehicles due to design updates and specification changes. Updates will be communicated via Toyota Industrial Equipment Parts & Service News.

Key Features

• Complete Toyota Forklift Repair Manual with 598 pages
• Supplement Manual with additional 136 pages
• Comprehensive Three Way Catalytic System documentation – 102 Pages
• Detailed Wiring Diagram over 26 Pages

Benefits

• Access the latest service information directly from Toyota
• Ensure accurate overhaul and maintenance procedures
• Understand the comprehensive information laid out regarding engine, chassis, and transmission components
• Receive updates on changes through Toyota’s service communications

Usage Recommendations

• Prior to operations, gather all mechanic tools, including measuring instruments and special service tools (SSTs)
• Carefully note wiring color and arrangement before disconnection
• Organize functional parts meticulously to avoid mix-ups
• Use clean tools in a clean environment, especially for precision parts like control valves
• Follow all disassembly, inspection, and reassembly steps as outlined
• Replace gaskets, packings, and O-rings with each disassembly
• Use only genuine Toyota parts for replacements
• Adhere to specified bolts, nuts, and their tightening torque, focusing on the midpoint of the torque range