TOYOTA Forklift Repair Manual for Models 8FDU15, 8FDU18, 8FDU20, 8FDU25, 8FDU30, and 8FDU32

Product Overview

This comprehensive repair manual is essential for servicing the TOYOTA Forklift models 8FDU15 through 8FDU32. Available in PDF format, this English-language manual ensures professional and precise maintenance of these vehicles. It includes extensive coverage of model specifications, service procedures, and troubleshooting guides. The manual comprises several sections, ensuring all necessary technical information is at your fingertips.

Key Features

• Main Forklift Repair Manual: 1389 pages of detailed instructions and guidelines.
• Supplement Manual: Additional 227 pages covering updates as of April 2010.
• Parts Catalog: 166 pages offering extensive parts information.
• 4Y Model Engine Manual: Comprehensive 250-page guide.
• 4Y-E Engine Manual: Focused 104-page engine reference.

Benefits

• Provides detailed service procedures for accurate maintenance.
• Includes supplemental information for models released after April 2010.
• Helps identify discrepancies between manual content and actual vehicles due to design changes.
• Keeps you informed of modifications via Toyota Industrial Equipment Parts & Service News.

Usage Recommendations

• Refer to this manual for servicing the specified forklift models quickly and correctly.
• Utilize the manual alongside specific engine repair manuals as needed for comprehensive guidance.

Table of Contents – Repair Service Manual

The manual is structured to cover the following areas:

• GENERAL
• ENGINE – CHASSIS
• 4Y-E REPAIR
• 1DZ-II REPAIR
• 4Y-E LPG DEVICE REPAIR
• TRANSMISSION (Pn1u20222u20223 / Cu2u20223)
• TRANSMISSION (Cu1 Ton Series)
• PROPELLER SHAFT
• DIFFERENTIAL
• FRONT AXLE
• REAR AXLE
• STEERING
• BRAKE
• BODY
• MATERIAL HANDLING SYSTEM
• MAST
• CYLINDER
• OIL PUMP
• OIL CONTROL VALVE
• MINI LEVER – JOYSTICK
• SAS / OPS
• SERVICE STANDARDS LIST (SSTLIST)
• MULTIFUNCTION DISPLAY DX (OPTIONAL)
• ELECTRICAL SYSTEM TROUBLESHOOTING [except Cu1]
• ELECTRICAL SYSTEM TROUBLESHOOTING [Cu1 ton series]
• WIRING DIAGRAM
• SERVICE INFORMATION BULLETINS

Operational Tips

Safe Operation:

• Always support lifted vehicles with sturdy wooden blocks or rigid stands.
• When hoisting a vehicle or its components, ensure the use of wire ropes with adequate load capacity.
• Disconnect the battery terminal prior to inspecting or servicing electrical components.