TOYOTA FGC33, FGC35, FDG40, FGC45 Forklift Repair Manual

Product Overview

The TOYOTA FGC33, FGC35, FDG40, and FGC45 Forklift Repair Manual is an essential resource for technicians and owners of these forklift models. Available in PDF format and written in English, this comprehensive manual consists of 572 pages detailing the inspection, adjustment, and repair procedures necessary for the overhaul of the engine, chassis, and material handling systems among others.

This manual provides the latest information available as of December 1982. Note that there may be differences between the descriptions in the manual and the actual vehicles due to subsequent design and specification changes. Any modifications introduced post-publication will be communicated through Toyota Industrial Equipment Parts & Service News.

For service procedures concerning mounted engines, refer to additional repair manuals as listed within this document.

Key Features

• Covers Toyota models: FGC33, FGC35, FDG40, FGC45.
• Detailed sections on engine, chassis, material handling systems, and more.
• Comprehensive guide spanning 572 pages.

Benefits

• Provides in-depth guidance for routine maintenance and complex repairs.
• Helps ensure safe and efficient operation of your forklift.
• Saves time and reduces potential errors by offering organized repair instructions.

Usage Recommendations

• Ensure all necessary tools, including SSTs and measuring tools, are available before beginning repairs.
• Always support lifted vehicles with a sturdy rack or stand.
• Maintain a clean and orderly workspace for improved efficiency and safety.

Table of Contents

• GENERAL
• ENGINE
• TORQUE CONVERTER
• DIFFERENTIAL
• FRONT AXLE
• REAR AXLE
• STEERING
• BRAKE
• BODY
• MATERIAL HANDLING SYSTEM
• APPENDIX

Operational Tips

Safe Operation:

• Use the correct size wire when lifting heavy materials.
• Ensure vehicles are securely supported after jacking up.

Workspace Organization:

• Keep your workspace neat to facilitate easier and safer maintenance procedures.
• Perform disassembly of hydraulic equipment in a clean environment.