Yale GDP80DB, GDP90DB, GDP100DB, GDP120DB Forklift D876 Series Repair Manual

Product Overview

This comprehensive repair manual offers detailed insights into the maintenance and repair of the Yale GDP80DB, GDP90DB, GDP100DB, and GDP120DB forklift models. Designed for service professionals, it covers extensive technical information specific to the D876 series, ensuring that your Yale forklifts operate optimally.

For more details on the Yale models, visit the Yale Model Page.

Language: English

Format: PDF

Total Pages: 1296

Key Features

• Comprehensive coverage of the differential system.
• In-depth guide on both wet and dry planetary drive axles.
• Detailed insights into the steering system and axle configurations.
• Thorough exploration of dry and wet brake systems.
• Comprehensive hydraulic system specifications and maintenance.
• Main control valve operation and adjustment.
• Tilt cylinders configuration and servicing (excludes certain models).
• Inclusion of metric and inch (SAE) fastener specifications.
• TE-10 transmission details, repair, and diagnostics.
• Instrument panel indicators and senders overview.
• Guidance on Cummins engine fault codes.
• Assembly guides and schematic diagrams for troubleshooting.

Benefits

• Improves efficiency and accuracy of forklift repairs.
• Enhances understanding of complex mechanical systems.
• Ensures adherence to best practices for safety and performance.
• Reduces downtime by facilitating expert repairs.
• Provides a one-stop resource for comprehensive maintenance.

Usage Recommendations

• Utilize this manual for routine maintenance checks and complex repairs.
• Ideal for professional mechanics and repair technicians specializing in industrial forklift maintenance.
• Refer to this manual for troubleshooting and diagnostics of performance issues.
• Employ the periodic maintenance section to ensure longevity and optimal operation of forklifts.

Table of Contents

• Differential
• Planetary Drive Axle (Wet System)
• Planetary Drive Axle (Dry System)
• Steering System
• Steering Axle
• Dry Brake System
• Wet Brake System
• Hydraulic System
• Main Control Valve
• Tilt Cylinders (Excludes Certain Models)
• Metric and Inch (SAE) Fasteners
• TE-10 Transmission
• Instrument Panel Indicators and Senders
• Cummins Engine Fault Code Guide
• Assembly Guide
• Diagrams
• Periodic Maintenance
• Capacities and Specifications
• Frame
• Cooling System
• Electrical System
• Transmission Repair
• Transmission Operation and Diagnostics
• APC200 Fault Code Guide
• Cab Heater (Prior to October)
• Operator’s Cab
• 2-Stage Mast